Intelligent heating for production halls

Reduce operating costs even about 40% i ensure stable working conditions.
Tired of high costs and erratic hall temperatures? Ensure stable working conditions and stop overpaying. An investment in a modern heating system pays off faster than you think.
High heating bills are just the tip of the iceberg. Unstable temperatures on the shop floor generate hidden costs: employee complaints, reduced productivity and even production quality problems. It's time to stop treating heating as a necessary evil and turn it into an investment that increases the profitability of your business.
We have been heating halls for over 27 years
Reduce operating costs by up to 40% and ensure stable working conditions.

Do these challenges sound familiar? We have proven recipes for them.

We understand the specifics of large-volume facilities very well. We know that every cubic metre of unheated air is a loss, and every employee complaining about the cold is a signal for optimisation.

The problem: Giant gas or oil bills are eating into your profits.

Our solution: We implement systems based on condensing technology and PREMIX burners with smooth power modulation (30-100%). The unit uses exactly the amount of fuel needed at any given time, achieving Performance up to 105%. This is a real, measurable saving in your budget.

The problem: Workers at the outer walls are freezing and useless, expensive heat is building up under the ceiling.

Our solution: we use DS destratifiers, which effectively "push" the warm air down into the working area. In this way, we even out the temperature throughout the hall and we reduce the operation of heating equipment by up to 30%. This is the easiest way to make immediate savings.

Problem: Every time the door is opened, it causes rapid cooling and energy loss.

Our solution: we design and install SV air curtains that create an invisible, effective barrier. They minimise heat loss and protect against cold air from outside, ensuring stable conditions inside the hall.

Why is heating a production hall such a challenge?

Maintaining the correct temperature in a production hall affects staff comfort, the quality of manufacturing processes and the actual operating costs of the entire plant. Large-volume halls, often ranging from 5,000 to 30,000 m³, lose heat differently to office buildings: heat loss through loading bays, structural leaks and heat gains from machinery mean that selecting a heating system requires a thorough analysis, rather than simply taking the floor area into account.

Low or uneven temperatures in the production hall lead to a drop in staff productivity, product quality issues and higher energy bills, even when modern equipment is used that is poorly suited to the facility.

Methods

Methods of heating production halls – a comparison of solutions

Infrared heating (INFRA radiators, OHA heating strips)

Rule: Infrared waves heat people, machines and the floor, but not the entire volume.

Pros:

  • instant comfort,
  • zone heating,
  • lack of air circulation (paint shops, joinery workshops, food processing).

Restrictions: 

  • it does not heat the entire volume,
  • requires an analysis of the layout in the case of large halls.

Forced-air heating (EOLO gas heaters)

Rule: heated air distributed throughout the hall by a fan.

Pros:

  • rapid heating of the entire space,
  • uniform temperature,
  • low running costs when using gas.

Restrictions: 

  • Heat rises; in halls over 8 m high, it is advisable to install DS destratifiers.

Hybrid systems

The combination of radiant heaters in work areas with EOLO heaters in the rest of the hall is a common choice in large facilities with a varied layout of workstations.

Table

Comparison of systems (table)

Technology
Capital expenditure
Running costs
Heating rate
Best use
EOLO heaters
average
low (gas)
very fast
the entire hall up to 8 m
INFRA / OHA heaters
average
low
immediate
work areas, high-ceilinged halls
Hybrid system
higher
low–medium
fast
large halls, various zones
DS + EOLO/INFRA
low (DS)
very low
— (supports)
halls over 8 m high
Cost

How much does it cost to heat a production hall?

Capital expenditure

Heating equipment, design, installation, auxiliary equipment (DS, SV), gas or electrical installation. These depend on the floor area, the height of the hall and the chosen technology.

Running costs

Mainly gas consumption, heat loss through the doors (without SV curtains), and maintenance. With a correctly selected EOLO + DS system, this is usually the cheapest operating option for large halls.

Indirect costs

Absenteeism due to the cold in the hall, slower production, quality complaints, and downtime during the peak heating season.

Solution A

Fast and even heat throughout the hall: EOLO gas heaters

Ideal for rapid and even heating of entire buildings, especially those up to 6-8 metres high.

EOLO heaters are synonymous with efficiency and reliability. They inject warm air into the hall, instantly raising the temperature and maintaining it at the desired level.

Key benefits for your business:

  1. Maximum performance, minimum consumption: Thanks to condensation (BC series) we recover additional energy from the flue gases, which directly reduces bills.
  2. Clean and safe combustion: The PREMIX burner guarantees the highest NOx emission class 5 and zero carbon monoxide (CO) emissions. This is an investment in employee safety and environmental compliance.
  3. Full assembly flexibility:
    Internal assembly: Models EOLO BC/NBC AE (with axial fan for free blowing) and EOLO BC/NBC AC (with centrifugal fan, ideal for use with textile ducts).
    Outdoor installation (saves space in the hall): Roof-top units EOLO RT or MIX mounted on the roof or against the wall of the building.

+25,000.

Infra radiant heaters heat industrial facilities in Poland

+1000

Poland's industrial halls are heated using Systema Polska devices.
Solution B

Precise heat where you need it: INFRA radiant heaters

The most effective solution for high halls (above 6m) and for zone heating.

Radiant heaters work like the sun - they do not heat the air, but people, machines and the floor directly. The heat is felt immediately, exactly where it is needed.

Key benefits for your business:

  1. Precision zone heating: Heat only the active workstations, not the thousands of cubic metres of air below the ceiling. This generates the greatest savings in tall buildings.
  2. Instant thermal comfort: Employees feel the heat almost as soon as the system is activated, without the need to heat up the entire hall for a long time.
  3. Ideal for specific industries: No air movement means no dust, dirt or vapours rising, which is crucial in paint shops, carpentry or the food industry.
  4. Scalable solutions: We offer both single radiant tube heaters INFRA BU/BM, as well as integrated, multi-metre OHA radiating strips for the largest facilities.

+25,000.

Infra radiant heaters heat industrial facilities in Poland

+1000

Poland's industrial halls are heated using Systema Polska devices.
Selecting a system

How do you choose a heating system for a production hall?

The choice of technology should take into account:
• the volume and height of the hall,
• the type of production processes and heat recovery from machinery,
• the number of gates and how often they are opened,
• health and safety requirements and industry standards,
• investment and operating budget (TCO, not just the price of the equipment).

Rule of thumb: halls up to 8 m → often EOLO; high-ceilinged and zoned halls
→ INFRA/OHA; for any height above 8 m → add DS destratifiers;
during periods of heavy traffic at the gates → SV curtains.

New Production Hall with heating system
Errors

The most common mistakes made when heating production halls

  1. Selecting a unit based solely on floor area — without taking into account ceiling height and doorways.
  2. No destratification in high-ceilinged halls — the heat „hangs” near the ceiling.
  3. No SV curtains when gates are opened frequently.
  4. A single system for the entire hall — with no division into production zones.
  5. Saving money on the project — a poorly chosen system ends up costing more to run over the years.
  6. Lack of regular servicing — reduced performance and increased emissions.
FAQ

Frequently Asked Questions

Frequently asked questions and answers for prospective customers.

What type of heating works best in a production hall?

It depends on the height and layout of the workstations. In halls up to 8 m high, EOLO is often used; in tall and zoned halls, INFRA/OHA; it is almost always worth supplementing these with DS and SV at the gates.

How much does it cost to heat a 5,000 m² production hall?

The cost depends on the technology and the height. We provide a detailed quote following a free site survey.

How does infrared heating differ from forced-air heating?

Infrared heating warms objects and people directly, making it ideal for zone heating. Forced-air heating warms the air throughout the hall — more quickly, but with greater heat loss upwards and without destratification.

Does the DS destratifier replace heating?

No, it works with EOLO or INFRA and can reduce heating costs by up to 30%.

Does the SV curtain replace the heating at the gate?

No — it reduces heat loss, but does not provide heat. It works best with EOLO heaters.
Partnership

From audit to service, we are your partner at every stage.

Choosing Systema Polska is not just about buying equipment. It's a decision for comprehensive service and peace of mind for years to come.

Free Technical Audit

Our consultant will come for a site visit to understand the specifics of your facility and identify areas for optimisation.

Design and Selection of Equipment

We will prepare a concept for the heating system including a calculation of the expected savings (ROI).

Professional installation

Our certified installation teams will install the system efficiently and to the highest standards.

Commissioning and Service

:We provide full after-sales support, warranty and post-warranty maintenance to keep your system running at peak performance throughout its lifetime.
Trust the Experts

Over 27 years' experience. Thousands of heated halls. Hundreds of satisfied customers.

Certainty and Reliability: We are a stable Polish manufacturing company, part of the international Systema S.p.A. group. Our equipment is designed for decades of trouble-free operation.
Comprehensive HVAC Offer: In addition to heating, we also supply ventilation and cooling systems, creating a cohesive and efficient ecosystem for your facility.
Evidence in Practice: We would be happy to provide you with case studies and references from implementations in your industry.
Free consultation

Receive a free savings calculation for your hall!

Fill in the form and our Technical Advisor will contact you within 24 hours. We will prepare a no-obligation analysis that will show you how much you can save on heating by investing in modern technology.
Do you have any questions? Get in touch with us!
Systema Polska
Długa street 5, 98-220 Zduńska Wola
NIP: 829-150-55-41
REGON: 730918997
KRS: 0000102157
Working Hours
Monday to Friday
from 7:00 a.m. to 3:00 p.m.

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